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Member Profile
Pacific Pile & Marine
The Associated General Contractors of Alaska logo
Member Profile
Pacific Pile & Marine
Pacific Pile & Marine completed Phase 1 of the Port of Alaska’s new petroleum and cement terminal in November 2020.
Pacific Pile & Marine completed Phase 1 of the Port of Alaska’s new petroleum and cement terminal in November 2020.
Driven to Succeed
Pacific Pile & Marine builds its reputation on challenges met and mastered
By Amy Newman
T

he annual beluga whale migration through Cook Inlet is a highly anticipated event. It is also a critical component of the environmental management efforts for heavy civil and marine contracting company Pacific Pile & Marine (PPM) which is building the Port of Alaska’s new Petroleum and Cement Terminal (PCT).

Federal law prohibits the incidental harassment of marine mammals, which includes any activities that could potentially injure or disrupt their behavioral patterns. Beluga sightings within the vicinity of the areas determined to be influenced by construction activities require a work stoppage to prevent potential harm. To ensure compliance, third-party observers stationed around Cook Inlet sounded the alarm whenever a beluga was spotted during pile-driving activities last spring.

“The acoustical vibration of the piles as during installation causes [the belugas] distress,” says PPM Project Surveyor Sean McCord. “Any sightings shut down our pile driving operations. At times we were down for a half day, and at times a full day, because the whales migrated into Cook Inlet, and then into Ship Creek to look for fish, before coming back into the Inlet to play around for hours.”

PPM accounted for work stoppages due to beluga activity as part of the planning efforts. While this is not an uncommon occurrence, Sharen Walsh, program director for the Port’s modernization project, was nevertheless impressed with PPM’s handling of the temporary disruptions.

“In terms of having something mess with your production that is totally unexpected, they had to stay flexible and adjust their processes to get their production done within those constraints,” she says.

“They performed well with that.”

The Pacific Lifter, one of the largest floating cranes on the West Coast, enabled Pacific Pile & Marine to drive 71 permanent 180-foot long, 48-inch diameter steel piles full length into the Inlet, along with 100 temporary piles ranging from 24 to 36 inches in diameter, to support the terminal.
In 2020 Pacific Pile & Marine installed a temporary trestle at the Port of Alaska’s new petroleum and cement terminal to support the crane needed to construct the dock’s permanent trestle.
Pacific Lifter
The Pacific Lifter, one of the largest floating cranes on the West Coast, enabled Pacific Pile & Marine to drive 71 permanent 180-foot long, 48-inch diameter steel piles full length into the Inlet, along with 100 temporary piles ranging from 24 to 36 inches in diameter, to support the terminal.
Pile & Marine
In 2020 Pacific Pile & Marine installed a temporary trestle at the Port of Alaska’s new petroleum and cement terminal to support the crane needed to construct the dock’s permanent trestle.
Foundational Flexibility
That ability to assess and mitigate risk through careful planning and applying lessons learned on past projects to maneuver the inherent challenges of heavy construction projects is a distinguishing characteristic of PPM. PPM has delivered hundreds of complex transportation, environmental, and marine infrastructure projects across the Pacific Northwest and Alaska with an emphasis on safe working conditions, quality work product, and innovative execution methods. PPM’s safety slogan is ‘Safety Centered. Performance Driven’.

“From the perspective of the company, they’re not risk-averse,” says Alaska Area Manager Andy Romine. “They’re willing to take risks where other people don’t. It isn’t a matter of risk tolerance. It’s having the experience and discipline to understand the risk and the ingenuity to mitigate through it with constructive solutions. In other words, building a better mouse-trap.”

That willingness to take risks is why Romine believes PPM was the sole bidder for the first phase of the Port of Alaska’s new petroleum and cement terminal, the Port’s primary petroleum terminal and Alaska’s sole bulk cement-handling marine terminal. It is a two-phased project to replace the 55-year-old Petroleum Oil Lubricants Terminal 1.

“The dock is a steel pile-supported dock structure with precast concrete pile caps and deck sections with a cast-in-place topping slab,” Romine says. “It was built from two directions. We built the access trestle from the land side using a temporary steel crane trestle for access and built the water side from a barge.”

PPM completed construction of the approach trestle and loading platform both on time and on budget in November 2020.

Prepared for a Challenging Project
A unique asset of PPM is the D.B. Pacific Lifter, one of the highest capacity floating cranes on the west coast, Romine says. The project required installation of 200 pile, 71 of them 48 inches in diameter, and up to 180 feet in length. The floating crane enabled PPM to drive the 48-inch diameter steel pile full-length into the Inlet, he adds.

The Municipality of Anchorage, acting on behalf of the Port of Alaska, awarded PPM the Phase 2 contract in August 2020 requiring installation of 12-foot diameter steel pile. During Phase 2, PPM will install the mechanical and electrical components needed to facilitate fuel delivery and cement transfer, Romine says. The company will also install six mooring and three breasting dolphins, which the ships tie to and lie against, respectively, when docking. The dolphins sit atop 12-foot diameter monopiles, which McCord says will be the largest piles being driven on the West Coast. Pile installation is currently underway.

Another challenge PPM will continue to encounter during Phase 2 is the environmental restrictions of ice and the tide. Cook Inlet boasts the largest tide change in the United States, McCord says, flooding portions of the platform and below the trestle for several hours a day.

“It’s challenging to plan the work because you have to manage the tides,” he explains. “There are certain things you could do only at high tide, and things you needed to do at low tides. From a planning perspective, the crew did a really good job looking at the tides every morning.”

The project has a narrow work window due to ice vacating the project site and returning in winter.

“What I appreciate about Pacific Pile & Marine is their professionalism and their understanding that they need to document the project and unexpected challenges that come up,” Walsh says. “I find them to be professional and they maintain a good atmosphere to work through these situations.”

Logistical challenges are inevitable on any construction project, but PPM excels at taking a partnering approach with their clients and stakeholders and maintaining open lines of communication with the entire project team, attributes clients appreciate.

Amy Newman is a freelance writer who lives in Anchorage.