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Pretty Rocks Progress

Denali Park Road project takes massive, multi-pronged effort

By Vanessa Orr

This view of the east abutment site shows the protective netting installed above the work area.
This view of the east abutment site shows the protective netting installed above the work area.

Pretty Rocks Progress

Denali Park Road project takes massive, multi-pronged effort
By Vanessa Orr
I

n August 2021, the Pretty Rocks landslide shut off access to a portion of Denali Park Road near Polychrome Pass. The project to rebuild the road and make it safe for visitors traveling through Denali National Park in the long term is now underway and is both on time and on budget.

Work on the project has required a significant effort on the part of the Federal Highway Administration, or FHWA, National Park Service, or NPS, and Granite Construction, which is serving as construction manager/general contractor on the project.

Bigger Challenges than Anticipated
“Before the project began, it was estimated that it could be completed in 2025,” explains Ryan Moren, Alaska region manager for Granite Construction. “Through the preconstruction process, we realized that geotechnical challenges, the bridge structure and launch schedule, and logistical challenges would end up pushing the project out a year.”

The goal of the Polychrome Area Improvements plan, which was created by the FHWA and NPS, is to restore reliable road access west of Pretty Rocks so park visitors can reach popular destinations and facilities, including Polychrome Overlook, Toklat, Eielson Visitor Center, Wonder Lake, and Kantishna.

The plan addresses several geologic hazards in the Polychrome area that threaten public safety and infrastructure and includes the construction of a bridge to span the Pretty Rocks landslide.

drone view of workers preparing the east bridge abutment
Workers prepare the east bridge abutment. The crew plans to install the 475-foot bridge next year.
“Right now, those sites only have air access, though at one point late last year we were able to provide access by building a temporary access road across the slide area,” says Marty Thurman, Alaska region construction manager for Granite Construction. “That did allow residents and business owners to move vehicles and things they needed out of there.”
Engineered for Long-Term Stability
The Polychrome Area Improvements plan includes construction of a 475-foot-long, 50-foot-tall, and 24-foot-wide steel truss bridge that will span the Pretty Rocks landslide, as well as excavation to the east and west sides of the bridge to accommodate construction activities and traffic. The road on the west side of the bridge will be slightly realigned to allow for a proper turning radius for buses and other vehicles getting on and off the bridge.

To mitigate the potential for permafrost thaw, twenty-three thermosyphons will be installed in the ground around the eastern abutment of the bridge. A retaining wall will also be installed on the uphill side of the road to the east of the bridge, as will a soil nail wall below the road near the east abutment, and rock dowels below the road near the west abutment for slope stabilization.

“Through the preconstruction process, we realized that geotechnical challenges, the bridge structure and launch schedule, and logistical challenges would end up pushing the project out a year.”

–Ryan Moren
Alaska Region Manager,
Granite Construction
Major subcontractors on the project—who are also Associated General Contractors of Alaska members—include Advanced Blasting Services (blasting), Arctic Foundations (thermosyphons), Hamilton Construction (precast foundations), and KWH Constructors (bridge erection). Monies from the 2021 Infrastructure Investment and Jobs Act, Federal Lands Transportation Program funding, and 2023 Disaster Supplemental Appropriations Act are funding the $207 million project.
high angle drone view of workers preparing the east bridge abutment

Workers prepare the east bridge abutment. The crew plans to install the 475-foot bridge next year.

Thurman says that in August Granite completed excavation and abutment work, with plans to begin bridge assembly in September.

“We will assemble about one-quarter of the bridge before winter, and it will sit on the job site until next season when we will finish assembling it and push it across the opening to land on the other side,” he explains. “That will be completed by the end of next season, and we’ll tie everything together and finish the project in 2026.”

Bridging the Gap
While Thurman makes it seem easy, placing a bridge over a landslide is anything but.

“It’s been a long road from where we started to knowing how to develop a plan for launching a bridge,” says Moren. “Basically, you’re almost building two bridges—one a launching truss and then the actual permanent truss.”

The permanent truss bridge will be built in a semi-balanced, cantilever state over the east abutment and launch frame, and a launching nose truss will be built inside the permanent truss. The launching nose truss will be launched westward from within the permanent truss to set down on a receiving tower on the west abutment, and then it will be disassembled as the permanent truss structure is launched and then jacked down to its final position.

“There are a lot of technical weights and requirements and geotechnical requirements on the pilings, and all kinds of technical information that goes into finding out exactly what you can and can’t do, as well as the use of specialty rollers and specialty motors,” says Moren. “We hired subcontractor KWH Constructors to handle it since they build steel structures similar to this and design launch schemes.

“Our way to make the job happen is to find the right subcontractor with the right expertise, and KWH ran with it,” he adds. “We’re just here to support them.”

It is expected to take about four months, or one season, to construct and launch the bridge over the landslide and then to disassemble the temporary works. Once in place, Granite Construction will tie in the abutments, then add deck panels and friction surface coating on the bridge deck. Final road grading is tentatively scheduled for the summer of 2026.

The bridge will be placed approximately 40 feet above the landslide area, so even though that area will continue to slide, it will not affect the bridge or those using it.

Safely Working on Shifting Land
Working in a landslide area means working around unstable ground, so Granite is taking several steps to ensure the safety of its workers. This includes regular monitoring of the surrounding landscape through survey data and using wire mesh in the areas above the abutments.

“We removed some of the rock that was unsafe, pulling loose rock off so that it could be brought down in a safe manner,” says Thurman, adding that the actual landslide area is still moving every day.

“We’d get to the site early in the morning and drive across the landslide to the other side to check for settlement; if it occurred, we put more material in where it was needed and cleaned up the road to make it safe to work on,” he says.

Thurman adds that the team spent a lot of time and effort choosing two solid abutments to hold the bridge that spans the landslide. “The landslide is in the neighborhood of 150 to 175 feet wide, and the bridge length is 475 feet,” says Thurman. “There is still plenty of room on each side of the bridge if the slide gets wider.”

National Park Work Poses Challenges
One of the biggest challenges facing Granite Construction is that the road project is in Denali National Park, which is open to the public. In order to affect visitors’ park experiences as little as possible, construction employees stayed at a camp inside the park, and most truck traffic occurred at night.
an aerial view of the work site, showing the temporary road between the abutment areas
An aerial view of the work site, showing the temporary road between the abutment areas.

“We’ve got a night shift as well as a day shift, and that takes a lot of people and a lot of coordination to make it work,” says Thurman, noting that between twenty-five and sixty people are on-site at any one time, depending on the current scope of work.

The bridge structure alone, including the steel for the bridge and launch nose, required moving close to fifty loads of material into the park, he says.

“The bridge material is shipped up from Oregon, loaded on a train to Fairbanks, hauled by truck to Denali National Park, off-loaded and placed on other trucks, and then hauled into the park,” Thurman says. “The logistics are pretty challenging.”

And that’s not even considering the onsite logistics entailed.

“You never think about a project as being this complicated,” adds Moren. “There’s no room out there—it’s like a postage stamp. You’re working on a one-lane road going over a landslide and you have to get the parts and pieces and Conexs and trailers and pickups out there to work. There’s nowhere to stage anything.”

Because the project is in a national park, Granite partnered with National Park Service staff and the FHWA to determine where the staging areas would be and what they would look like.

“This had nothing to do with the construction of the bridge—it was just about how we would get things out there,” says Moren, adding that the staging areas will revert back to their natural state after use.

Teamwork for the Win
“I think the biggest success—as much as you’re providing a service to connect the park because the road has been cut off for 45 miles—has been the massive partnering effort between multiple entities to make this happen,” he adds. “The bridge is being built for the National Park Service and the contract is being administered by the FHWA and the construction process includes Granite, the design team, and all of our subcontractors; there were probably fifty people or more at our kick-off meeting.”

“How we got from Day 1 to where we are now has been a pretty amazing feat,” adds Thurman. “It has taken a lot of people working together in different avenues to make it happen. And a lot has gotten accomplished in a relatively short period of time.”

Vanessa Orr is a freelance writer formerly based out of Juneau, where she was editor of the Capital City Weekly and Boat Broker Outdoor Recreation magazine. Photos provided by Granite Construction.